-设备制造质量检验规程（Heat Exchangers Shell.Tube）-.docx

l,设备制造质量检验规程(HeatEXChangerSShelLTube)"1、SGSRefNo.:04Rev.:0Page:lof121NSPECTloNGIDELINESHEATExchangersofshellandtubeTYPEDate950304NSPECTlC)NGuidelinesheatExchangersofshellandtubetypeofoApproval05032022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:04Rev.:0Page:2of12IN2、SpectionGuidelinesheatExchangersofshellandtubeTYPEDate:05/03/04CONTENTSlPURPOSE2SCOPE3PROCEDURE4DOCUMENTS5INSPECTI0NPROCESS6SHIPPING7VESSELDATADossiersinspectionchecklistsgsRefNo.：04Rev.：OPage：3Of12INSPECTI0NGIDELINESHEATEXCHANGERSOFSHELLANDTUBETYPEDate:05/03/041.0PURPOSEThisi3、nstructioncoverstheinspection,testandverificationactivitiesrequiredtovalidatethesupply,manufactureandtestofaShellandTubeHeatExchanger.2.0SCOPEThisinstructioncoversallnecessarystagesintheproductionoftheShellandTubeHeatExchangerfromtheexaminationofcertification4、fromprocurementsourcestothefinalinspection,preservationandpackingtodespatchtosite.AlthoughthemethodologyincompilingthisinstructionistosystematicallyprogressthroughtheconstructionofatypicalShellandTubeHeatExchangerExperiencedJnspectorsmayinterprettheintentofthei5、nstructiontoaccommodatelocalornovelpracticesortoutilisetheinstructionforaone-off,oralternativedesignofHeatExchangerThedesignhavingbeenapprovedbytheclient.Anysuchvariationsshouldbenotedontheinspectorsreport.3.0PROCEDURES.1GENERALThisinstructiontogetherwiththea6、ssociatedchecksheetmaybeusedonanycontractororder.ltisintendedtoactasaguidetotheinspectorinthecourseoftheinspectionprogramme.Anypartofthedocumentmaybeinvokedandthesectionstobeusedandthelevelofinspectionrequiredwillbeasspecifiedonthechecklist.AIItest7、sandinspectionswillbecarriedoutagainsttheapproveddrawings,purchaseorderspecifications,purchasersorcompanystandardszandwithinthepracticesandrulesofthecountry,stateorprovinceandanygovernmentdecrees,laws,ordinanceorregulationasmayapply.lfanyconflictorcontradictionssh8、ouldbeapparentinanyoftheabovethenthemoreonerousrequirementwillapplyunlessthepurchaserorclientdirectsotherwiseinwriting.3.2REFERENCEDOCUMENTSApplicablecodesandspecifications.Designcode(tobestatedoninspectionreport)PurchaseorderspecificationPurchasersstandardsApp9 、roveddrawingsSGScompanyStandardsAppIicabIecodesandstandards(sampleonly)EN16812:2022ASMEVlllDivision1TEMAClassR,BorCAPI660,605AS1210JISB8249SGSRefNo.:04Rev.:0Page:4of12INSPECTIONGuidelinesheatExchangersofshellandtubeTYPEDate:05/03/044.0DOCUMENTSTOBEREC日VED/AVAIL10 、ABLEATINSPECTIONPurchaseOrderorContractinspectionandTestPlanITPDataSheetSub-assemblyClrawingsMateriaItestCertificatesWeIdproceduresandProcedureQualificationRecordsListofqualifiedweldersorweldingOperatorsWeIdersqualificationsCalibrationofmeasuringandtestequipmentNDEproc11、edures,(appropriatetomaterialofconstruction)ListofqualifiedNDEoperators/inspectorsNDE/inspectorsqualificationsHeattreatmentdocumentpreparationandpaintingprocedurepreservation,packingandshippingproceduresupplylist(packinglist)5.0p rocedu re H yd rostatictestingprocedurewaterquality12、INSPECTIONPROCESS5.1MATERIALS.1.1REVIEWOFCERTlFICATIONOnginaIorauthenticatedcopiesofcertificatesshouldbeavailableatthemanufacturerspremises.TheseshouldbeexaminedforcompliancewithspecificationsandWhereappropriate,drawings:Thereviewwillincludecheckson:-Manufacturersname13 、andlocationCertificateNoMaterialSpecificationHeatorcastNoMakersNoorPlateNoChemicalcompositionMechanicalpropertiesHeattreatedconditionNDEappliedandresultsSurfacefinishStructuralobservations,notabledefects5.1.2VISUALANDDIMENSIONALVERIFICATIONMateriaIidentificationo14、ncertificatesagainstproductmarkings.Materialsuppliedagainstdrawing,materiallistandspecificationasappropriate.Transferidentificationtocutoffcomponentsz(CastNotransfer)zasspecified.Visualanddimensionalcompliancewithspecification.5.1.3ADDITIONAL/SPECIALREQUIREMENTSMayapplyo15 、nspecialcomponentsze.g.thickcomponents,cladordissimilarmaterialzalloysteelsornonferrousmaterials.ChecktoensurespecificationContractSGSRefNo.:04Rev.:0Page:5of12INSPECTI0NGUIDELINESHEATExchangersofshellANDTUBETYPEDate:05/03/04requirementshavebeenmet.WitnessNDEexaminations16 、asnecessary.5.1.4REPORTINGReportingonthematerialchecksshouldincludeConformationofsatisfactorydocumentreviewRecordofendorsementofcertificationreviewed/witnessedRecordofallnon-conformitiesRecordofanytestswitnessedandtheresult5.2FABRICATIONOFHEATEXCHANGERS(SHELLANDT17、UBETYPE)Afterclearanceofabovepointstosatisfactionoftheinspector;thenthefabricatorwillproceedwiththemanufacturerofsub-assembliesandcomponentsoftheheate×changer.lnspectorswillreviewthefollowingpointsonabasistobeoutlinedintheapplicableNationalStandard,purchasers18、documentationzinspectionandtestplanorotherdocuments,asnotifiedtotheinspector.5.2.1PREPARATIONFORWELDINGCarryoutvisualanddimensionalchecktoensurecompliancewithWPSandSpecification.WherespecifiedzWeIdbevelsshallbeexaminedbyMTorPTaftergrinding/machining.Edgesandweld19、bevelswillbeclean,dryandfreefromsurfacedefects,laminations,crac