-设备制造质量检验规程 Ind. Gas Turbines-.docx

”设备制造质量检验规程IncLGasTurbines"1、SGSRefNo.:18Rev.:0Page:lof9INSPECTIONGuidelinesindustrialgasTURBlNESDate：19/O3/O4iNSPECTloNGuidelinesindustrialgastrbinesofoApprovall9032022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:18Rev.:0Page:2of9INSPECTI0NGIDELINESINDUSTRIALG2、ASTURBINESDate:19/03/04CONTENTSlPURPOSE2SCOPE3PROCEDURE4DOCumentssinspectionprocess6Shipping7ndustrialgasturbinesdataDossiersinspectionchecklistsgsRefNo.：i8Rev.：0Page：3Of9INSPECTI0NGUIDELINESINDUSTRIALGASTURBINESDate:19/03/041.0PURPOSEThisinstructioncoverstheinspection,testand3、verificationactivitiesrequiredtovalidatethesupply,manufactureandtestofanIndustrialGasTurbineforgeneraluse.2.0SCOPEThisinstructioncoversallnecessarystagesintheproductionofanIndustrialGasTurbinefromtheexaminationofcertificationfromprocurementsourcestothefinalin4、spection,preservationandpackingtodespatchtosite.AlthoughthemethodologyincompilingthisinstructionistosystematicallyprogressthroughtheconstructionofatypicalGasTurbine.ExperiencedJnspectorsmayinterprettheintentoftheinstructiontoaccommodatelocalornovelpracticesortou5、tilisetheinstructionforaone-off,Oralternativedesignofturbine.Thedesignhavingbeenapprovedbytheclient.AnySuchvariationsshouldbenotedontheinspectorsreport.3.0PROCEDURES.1GENERALThisinstructiontogetherwiththeassociatedchecksheetmaybeusedonanycontractororder.ltis6、intendedtoactasaguidetotheinspectorinthecourseoftheinspectionprogramme.Anypartofthedocumentmaybeinvokedandthesectionstobeusedandthelevelofinspectionrequiredwillbeasspecifiedonthechecklist.AIItestsandinspectionswillbecarriedoutagainsttheapproveddrawi7、ngs,purchaseOrderspecificationszPurchasersorcompanystandardszandwithinthepracticesandrulesofthecountryzstateorprovinceandanygovernmentdecrees,laws,ordinanceorregulationasmayapply.lfanyconflictorcontradictionsshouldbeapparentinanyoftheabovethenthemoreOnerousrequir8、ementwillapplyunlessthepurchaserorclientdirectsotherwiseinwriting.Thisinstructionisapplicableprimarilytoopencyclecombustiongasturbineunitsformechanicaldriveoperationsanddoesnotapplytothehotgasgeneratorsetsinindustrialuseoftheaircraftpodtype.Withsuchasgene9、rators,thatpartofthepackagewillnormallybeabatchproductionitemandsubjecttowitnessedtestsandfinalinspectiononly.ThepowerturbineandCombinedassemblywillbesubjecttotheapplicablepartsofthisprocedure.3.2REFERENCEDOCUMENTSApplicablecodesandSpecifications-Designcode(to10 、bestatedoninspectionreport)PurchaseorderspecificationPurchasersstandardsApproveddrawingsSGScompanyStandardsAppIicabIecodesandstandards(sampleonly)API616ASMEPTC22ISODR2314JISB8041SGSRefNo.:18Rev.:0Page:4of9INSPECTI0NGIDELINESINDSTRIALGASTURBINESDate:19/03/04FESCOI11 、nspectionManualF.6.29B4.0DOCUMENTSTOBERECEIVED/AVAILABLEATINSPECTIONPurchaseOrderorContractinspectionandTestPIanDatasheetSub-assemblydrawingsMaterialtestCertificatesWeIdproceduresandProcedureQualificationRecordsListofqualifiedweldersorweldingOperatorsWeIdersqualificatio12 、nsCalibrationofmeasuringandtestequipmentNDEprocedures,(appropriatetomaterialofconstruction)ListofqualifiedNDEoperators/inspectorsNDE/inspectorsqualificationsHydrostatictestingprocedurepreparationandpaintingprocedurePreservationzpackingandshippingproceduresupplylist(packingIi13 、st)5.0INSPECTIONPR0CESS5.1MATERIALS.1.1REVIEWOFCERTlFICATIONOriginaIorauthenticatedcopiesofcertificatesshouldbeavailableatthemanufacturerspremises.Theseshouldbeexaminedforcompliancewithspecificationsandwhereappropriate,drawings:Thereviewwillincludecheckson:-Manufactur14 >ersnameandlocationCertificateNoMaterialSpecificationHeatorcastNoMakersNoorPlateNoChemicalcompositionMechanicalpropertiesHeattreatedconditionNDEappliedandresultsSurfacefinish5.1.2VISUALANDDIMENSIONALVERIFICATIONMateriaIidentificationoncertificatesagainstproductm15>arkings.Materialsuppliedagainstdrawing,materiallistandspecificationasappropriate.Visualanddimensionalcompliancewithspecification.5.1.3ADDITIONAL/SPECIALREQUIREMENTSMayapplyonspecialcomponents.Checktoensurespecificationcontractrequirementshavebeenmet.WitnessNDEexaminations16、 asnecessary.SGSRefNo.:18Rev.:0Page:5of9INSPECTI0NGIDELINESINDSTRIALGASTURBINESDate:19/03/045.1.4REPORTINGReportingonthematerialchecksshouldinclude:ConformationofsatisfactorydocumentreviewRecordofendorsementofcertificationreviewed/witnessedRecordofallnon-conformitiesRe17、 cordofanytestswitnessedandtheresult5.2GASTURBINEMANUFACTUREAfterclearanceoftheabovepointstothesatisfactionoftheinspector,thefabricatorwillproceedwiththemanufactureofthesubassembliesandcomponentsforaGasTurbine.5.2.!FABRICATIONINSPECTIONFollowingthecompletionof18、 weldingandmachiningoperationstheturbinepartswillbeinspectedasrequiredbythespecificationorcontract.TheinspectionwillconsistoVisualinspectionfordamageDimensionalchecktodrawingrequirementInspectionofpartszparticularlycastinpassagesandpipingforcleanlinessVisuale19、xaminationofweldedonconnectionsReviewofwelderqualificationsReviewofweldprocedurerecordConfi