桥机-桥式起重机-天车安装中英文EOT-Crane-Installation.docx
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桥机-桥式起重机-天车安装中英文EOT-Crane-Installation.docx
厂房桥机安装施工措施PowerHouseEOTCraneInstallationConstructionProgramApprove:Verify:校核:Check:编写:Compile:目录Content1 .施工概述BRIEF31 .工程内容:Contentofwork32 .桥式起重机参数:TheParameterofCrane33 .安装场地规划LAYoUTOFINSTALLATIoNSITE5H.施工组织及资源配置CONSTRUCTIONORAGANIZAIONANDRESOURCEALLOCATIONSIII .桥机设备运输及吊装BRIDGECRANEEQUIPMENTTRANSPORTATIONLIFTING101 .桥机设备吊装方案确定BridgecraneequipmentsliftingprogramConfirmedIO2 .桥机设备起重运输机械选型Bridgecraneequipmenthoistingtransportationmechanismchoosetype103 .桥机设备吊装机械选型114 .桥机主要大件吊装Bridgecranemainlargepartslifting11IV .170T/IOT、IOT桥机安装方案170T10IOTBRIDGECRANEINSTALLATIONPROGRAM201 .安装工艺流程简介BriefIntroductionofInstallationTechnologyFlow202 .安装流程图INSTALLATlONFLOWCHART213 .桥机各主要部件的安装及组装Installationandassemblyofeachmainpartofbridgecrane214 .小车架组装Assemblyofsmalltrolleyframe255 .主、副小车运行机构以及起升机构组装Assemblyofmain,deputysmalltrolleyrunningmechanismANDHOISTINGMECHANISM256 .小车安装要求:Therequirementsofsmalltrolleyinstallation:267 .起升机构钢丝绳穿绕HoistingMechanismWireRopeReeving278 .保护措施ProtectionMeasrements289 .桥机电气局部设备安装:ElectricalPartsEquipmentInstallationofBridgeCrane2810 .质量控制点QualityControlPoint33L施工概述Brief1. 工程内容:Contentofwork该工程包括二台厂房桥式起重机(含轨道、滑触线等)的运输、二次倒运、安装及协助调试等工作。一台为主桥机170T10TIoT,另一台为副桥机170T/10T。Theprojectincludesthetransportation,secondarytransportation,installationandcommissioningassistance,etcworkoftwoEOTbridgecranes(includingrailandmainleadgantry).Oneismastercrane170T10Tl0T;oneisslavecranel70Tl0T.2. 桥式起重机参数:TechnicalSpecificationofCranea本体尺寸Sizeofthecrane桥机大车跨度:18000mmCarriagespan:18000mm桥机小车跨度:5300mmTrolleyspan:5300mm主梁外形尺寸:长X宽X高=Mainbeamdimensions:Lengthmultiplywidthmultiplyheightequal小车外形尺寸:长X宽X高二Smalltrolleydimensions:Lengthmultiplywidthmultiplyheightequal大梁至车轮处高度:mmTheheightfromthecrossbeamtowheel:mm工作级别:级Workinggrade:Grade大车轨道:Therailofbigtrolley:电机总功率:KWTotalpowerofthemotor:KW整机自重:TTheweightofwholecrane:Tb大钩特性Characteristicofmainhook额定起重量:TRatedliftingweight:T起升高度:m1.iftingheight:m起升速度:m/min1.iftingspeed:m/minc、 小钩特性Characteristicofdeputyhook额定起重量:TRatedliftingweight:T起升高度:m1.iftingheight:m起升速度:m/min1.iftingspeed:m/mind、 主桥机电动葫芦特性Characteristicofmastercraneelectricalblock额定起重量:TRatedliftingweight:T起升高度:m1.iftingheight:m起升速度:m/min1.iftingspeed:m/mine、 吊钩极限位置Limitpositionofliftinghook主钩吊点中心距桥机轨面距离WmThedistancefromthecenterofmainhookliftingpointtorailsurfaceofbridgecrane<m副钩吊点中心距桥机轨面距离WmThedistancefromthecenterofdeputyhookliftingpointtorailsurfaceofbridgecrane<m主钩至轨道中心距:上游侧=m下游侧=mVmThedistancefromthemainhooktothecenteroftherail:upstreamside=m,downstreamside=m<m副钩至轨道中心距:上游侧=m<mThedistancefromthedeputyhooktothecenteroftherail:upstreamside=m<f、桥机安装时单件重量表Theweightlistofthesinglepieceduringinstallthebridgecrane主梁I:KG主梁II:KGMainbeamI:KGMainbeamII:KG小车:KGSmalltrolley:KG3. 安装场地规划Layoutofinstallationsite桥机安装施工时,安装工位为主厂房安装间段,在安装间进行大件吊装,吊装时,吊车布置在安装间的适当位置进行工作。.Duringinstallthebridgecrane,theinstallationsiteiserectionbayofmainpowerhouse,carryoutthelargepiecesliftingaterectionbay,duringlifting,mobilecranearrangethesuitablepositionoferectionbaytowork.IL施工组织及资源配置ConstructionOraganizationandResourceAllocation1. 施工组织机构:Constructionorganization:桥式起重机安装与调试组织机构图:Organizationchartofbridgecraneinstallationandcommission:ConstructionDeptComprehensiveOfficeSite MangerroupIProjectMangerl-RjectchiefengineerContract&FinancialDeptErectiongrcConstructionworkerI机构图Figure2-1Organizationchart设备运输、起吊、组装时,工程部成立施工领导小组,对整个安装过程进行全面控制,以保证各项工作的顺利进行。Whenequipmentstransport,lift,assembly,theProjectDepartmentestablishconstructionleadinggroup,fullycontrolforwholeinstallationprocess,inordertoensureeachworksmoothlycarryout.表2-1施工负责人员名单List2-1Constructionresonsibilitypersonnamelist施工总指挥Constructionchiefdirector技术总负责Techniquechiefresponsibility平安负责Safetyresponsibilitypeople起运、吊装负责Transportation,liftingresponsibilitypeople生产负责Constructionresponsibilitypeople设备供给、清点Equipmentssupply,checkquantity2.劳动力方案Laborschedule见劳动力方案表:Seelaborschedule表22劳动力方案表:1.ist2-2Laborschedules序号No.工种Workertype人员数量Personquantity备注Remark1机械Mechanical32电气Electrical23试验Test14起重Rigger2不含桥机司机一名Excludecraneoperator1person5电焊Welding26技术质检QC13.主要施工设备投入方案Mainconstructionequipmentsinvolvedschedule表2-3:主要施工设备投入表1.ist2-3Mainconstructionequipmentinvolvedlist序号No.设备名称Equipmentsdescription型号、规格Type,specification数量Quantity备注Remark1汽车吊MobilecraneT1台1pc租用Rent2汽车吊MobilecraneT1台1pc3平板拖车PlatformtrailerT1台1pc4载重汽车VehicleT各1台Each1pc5供电设备Powersupplyequipment1套1set6经纬仪TheodoliteJ21台1pc7水准仪WaterlevelN10071台1pc8千斤顶Jack5T、16T、32T各台Eachpc9链条葫芦Chainblock2T、3T、5T各个Eachpc10电焊机Weldingmachine400A2台2pcs11卷扬机Hoistingwrench2T、3T各1台