-设备制造质量检验规程（Heat Exchangers Air Cooled）-.docx

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1、l,设备制造质量检验规程(HeatEXChangerSAirCooled),1、SGSRefNo.:05Rev.:0Page:lofIOINSPECTIONGIDELINESAIRCOOLEDHEATEXCHANGERDate:09/03/04INSPECTIONGUIDELINESAIRCOOLEDHEATEXCHANGEROForApproval09032022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:05Rev.:0Page:2ofIOINSPE

2、CTIONGUIDELINESAIRC2、OoledheatEXCHANGERDate:09/03/04CONTENTSlPURPOSE2SCOPE3PROCEDURE4DOcumentssinspectionprocess6Shipping7aircooledheatEXCHANGERDATAD0SSIER8INSPECTI0NCHECKLISTSGSRefNo.:05Rev.:0Page:3ofIOINSPECTIONGUIDELINESAIRCOOLEDHEATEXCHANGERDate:09/03/041.0PURPOSEThisinstructioncoverstheinspect!

3、3、on,testandverificationactivitiesrequiredtovalidatethesupplmanufactureandtestofanAirCooledHeatExchanger.2.0SCOPEThisinstructioncoversallnecessarystagesintheproductionofanAirCooledHeatExchangerfromtheexaminationofcertificationfromprocurementsourcestothefinal4、inspection,preservationandpackingtodespa

4、tchtosite.AlthoughthemethodologyincompilingthisinstructionistosystematicallyprogressthroughtheconstructionofatypicalAirCooledHeatExchanger.Experiencedinspectorsmayinterprettheintentoftheinstructiontoaccommodatelocalornovel5、practicesortoutilisetheinstructionforaone-offzoralternativedesignofHeatExcha

5、ngenThedesignhavingbeenapprovedbytheclient.Anysuchvariationsshouldbenotedontheinspectorsreport.3.0PROCEDURES.1GENERALThisinstructiontogetherwiththeassociatedchecksheetmaybeusedonany6 、contractororder.ltisintendedtoactasaguidetotheinspectorinthecourseoftheinspectionprogramme.Anypartofthedocumentmaybe

6、invokedandthesectionstobeusedandthelevelofinspectionrequiredwillbeasspecifiedonthechecklist.AIItestsandinspectionswillbecarriedoutag7 、ainsttheapproveddrawingszpurchaseorderspecificationszpurchasersorcompanystandards,andwithinthepracticesandrulesofthecountrstateorprovinceandanygovernmentdecrees,laws

7、,ordinanceorregulationasmayapply.lfanyconflictorcontradictionsshouldbeapparentinanyoftheabovethe8 nthemoreOnerousrequirementwillapplyunlessthepurchaserorclientdirectsotherwiseinwriting.3.2REFERENCEDOCUMENTSApplicablecodesandspecifications.Designcode(tobestatedoninspectionreport)Purchaseorderspecific

8、ationPurchasersstandardsApproveddrawingsSGScompanyStandardsAppI9 、icablecodesandstandards(sampleonly)EN13706:2000API661ASMEVlllDivision14.0DOCUMENTSTOBEREC曰VED/AVAILABLEATINSPECTIONPurchaseOrderorContractinspectionandTestPlanITPDataSheetApproveddrawings,(arrangements)Sub-assemblyClrawingsMateriaItes

9、tCertificatesSGSRefNo.:05Rev.:0Pageio、:4ofioinspectionGuidelinesairCooledheatEXCHANGERDate：09/03/04TeStdataforfanszfanmotors,gearboxesetc.WeldproceduresandProcedureQualificationRecorcIsListofqualifiedweldersorweldingOperatorsWeIdersqualificationsCalibrationofmeasuringandtestequipmentNDEproceduresz(a

10、ppropriate11、tomaterialofconstruction)ListofqualifiedNDEoperators/inspectorsNDE/inspectorsqualificationsHeattreatmentprocedureHydrostatictestingprocedurewaterqualitydocumentpreparationandpaintingprocedurePreservationzpackingandshippingproceduresupplylist(packinglist)5.0INSPECTIONPR0CESS5.12、1MATERIA

11、L5.1.1REVIEWOFCERTIFICATIONOriginalorauthenticatedcopiesofcertificatesshouldbeavailableatthemanufacturerspremises.Theseshouldbeexaminedforcompliancewithspecificationsandwhereappropriate,drawings:Thereviewwillincludecheckson:-ManufacturersnameandlocationCer13 、tificateNoMaterialSpecificationHeatorcas

12、tNoMakersNoorPlateNoChemicalcompositionMechanicalpropertiesHeattreatedconditionNDEappliedandresultsSurfacefinishStructuralobservations,notabledefects.5.1.2VISUALANDDIMENSIONALVERIFICATIONMateriaIidentificationoncertificatesa14 、gainstproductmarkings.Materialsuppliedagainstdrawing,materiallistandspec

13、ificationasappropriate.Transferidentificationtocutoffcomponentsz(CastNotransfer)zasspecified.Visualanddimensionalcompliancewithspecification.5.1.3ADDITIONAL/SPECIALREQUIREMENTSMayapplyonspecialcompon15 、ents,e.g.thickComponentszCladordissimilarmaterial,alloysteelsornonferrousmaterials.Checktoensures

14、pecificationcontractrequirementshavebeenmet.WitnessNDEexaminationsasnecessary.5.1.4REPORTINGReportingonthematerialchecksshouldinclude:-Conformationofsatisfactorydocumentrevi16 、ewRecordofendorsementofcertificationreviewed/witnessedSGSRefNo.:05Rev.:0Page:5ofIOINSPECTIONGUIDELINESAIRCOOLEDHEATEXCHANGE

15、RDate:09/03/04Recordofallnon-conformitiesRecordofanytestswitnessedandtheresult5.2HEATEXCHANGERFABRICATIONAfterclearanceofabovepointstosatisfac17、tionoftheinspectorzthenthefabricatorwillproceedwiththemanufactureofsub-assembliesandcomponentsoftheheatexchanger.lnspectorswillreviewthefollowingpointsonab

16、asistobeoutlinedinthePurchasersdocumentationJnspectionandtestplan,orotherdocumentzasnotifiedtotheinspect18or.5.2.1PREPARATIONFORWELDINGCarryoutvisualanddimensionalchecktoensurecompliancewithWPSandspecification.WherespecifiedzweldbevelsshallbeexaminedbyMTorPTaftergrinding/machining.Edgesandweldbevelswillbeclean,dryandfreefromsurfacedefects,laminations,cracks,voids,notch19es,etc.Theseshallbeacauseforrejectionunlesssuitabl